Process Pipe Cell
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PPC
Process Pipe Cell
Key Plant Automation’s Process Pipe Cell (PPC) is a compact and portable manipulator with programmable oscillation designed to revolutionise pipe welding productivity. Versatile and compatible with various welding power sources and wire feeders, including Miller PipeWorx and Lincoln Power Wave® systems, PPC allows for efficient root passes using advanced RMD or STT technology. Additionally, it offers precision during hot and cap passes, with a choice of solid, flux-core, or metal-core wire, all controlled by a programmable welding oscillator.
Machine Features
- All positioning functions including welding head manipulator, oscillator, welding positioner & turning rolls are managed via a single control.
- All welding functions are controlled via a remote interface
Integrate multiple accessories: (Seam tracking, oscillation, AVC and more). - Various base options – fixed, caster wheels or track wheels for use with floor rail installations
- UKCA / UL / CSA Options
Spec Sheet Available on Request.
Buy, Hire and Lease
Our products are available for both purchase and rental, offering flexibility to meet your specific needs.
Comprehensive Stocks
We maintain comprehensive stocks to ensure the availability of the equipment you require when you need it.
Special Builds
If you have unique requirements, we offer special design options tailored to your specific requests.
The benefits.
The advantages of utilising a Process Pipe Cell (PPC) by Key Plant Automation are numerous. This innovative system is not only easy to set up and operate, but it also effectively minimises weld operator errors, ensuring precision and consistency in your welding processes. Moreover, PPC significantly reduces welding time and labor costs, while simultaneously increasing deposition rates, productivity, and arc-on time. The result is not only efficiency but also improved weld aesthetics, meeting the highest industry standards. Additionally, the system prioritises operator comfort, reducing fatigue, and enhancing overall safety and productivity for your team. In essence, PPC offers a comprehensive solution to enhance every aspect of the pipe welding experience, making it a valuable asset in the industry.
Specification
| Model | PPC Process Pipe Cell |
| Maximum Height Under boom | 84” (2134mm) |
| Minimum Height Under Boom | 29.5″ (750mm) |
| Payload | 154.3lb (70kg) |
| Lift Motor | 0.37kW |
| Boom Travel | 47″ (1200mm) |
| Column Rotation | Manual 360º, Lockable |
| Control Box Functions | Up/Down/Stop/Speed Control |
| Remote Pendant Control Functions | Up/Down/Stop/Speed Control |
| Primary Input power | 115V with 220/240V option |
| Input Current at Rated Load | 16Amp |
| Overall Height | 93” (2370mm) |
| Weight | 1477lb (670kg) |
| Control Box Ingress Production Rating | IP65 |
| Optional/Extras | Motorised In/Out Boom Travel |
Options and Features
Weld Process
Machines can be supplied with SAW, GTAW, GMAW and K-TIG weld processes and integrated to various systems, such as narrow gap welding.
Pendant and Controls
Our manipulators come with either a wired standard pendant. We can also provide bespoke, wireless pendants, touch displays, and PLC control systems for special purpose project requirements.
Boom Travel
Choose from a motorised or manual option for the boom in/out travel.