Flange Cladding System
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FCS
Flange Cladding System
By utilising our standard products, PPC and AHVP range, we now offer an automated turnkey solution with touch screen data entry and PLC control of the weld sequence. The Flange Cladding System has been developed to make the first step into weld automation for circular weld seam, butt welds, overlay pipe, ring groove and plate welding.
The Flange Cladding System can integrate to any welding equipment manufacturer, all you need is to trigger the welding equipment and clamp the MIG/MAG welding torch. It has the built-in ‘step’ function for programmable start/stop points and multi-layer/multi-pass stepping facility as well as weld speed stabiliser when the diameter changes during face welds.
The control system of the PPC can be integrated into various Key Plant positioning & rotating equipment, and is also supplied with weld start/stop functionality.
Machine Features
- All positioning functions including welding head manipulator, oscillator, welding positioner & turning rolls are managed via a single control.
- All welding functions are controlled via a remote interface
Integrate multiple accessories: (Seam tracking, oscillation, AVC and more). - Various base options – fixed, caster wheels or track wheels for use with floor rail installations
- UKCA / UL / CSA Options
Spec Sheet Available on Request.
Buy, Hire and Lease
Our products are available for both purchase and rental, offering flexibility to meet your specific needs.
Comprehensive Stocks
We maintain comprehensive stocks to ensure the availability of the equipment you require when you need it.
Special Builds
If you have unique requirements, we offer special design options tailored to your specific requests.
The benefits.
Embark on your journey into weld automation with the Key Plant Automation Flange Cladding System, and discover a world of benefits. As an entry-level automation solution, it provides an ideal starting point for those looking to automate their welding processes. This system allows you to reproduce quality welds with precision and consistency, regardless of your prior welding experience. Its flexibility enables you to adapt to various applications, ensuring versatility in your projects. With increased arc-on time, productivity soars, delivering cost-effective results. The Flange Cladding System is your gateway to enhanced efficiency and quality in welding operations, making it an invaluable addition to your toolkit.

Specification
The Flange Cladding System (FCS) is engineered and configured to suit your specific application requirements.
Contact our team today to discuss your specification: +44 (0)1538 388 388 | sales@keyplant.com
Options and Features
Weld Process
Machines can be supplied with SAW, GTAW, GMAW and K-TIG weld processes and integrated to various systems, such as narrow gap welding.
Pendant and Controls
Our manipulators come with either a wired standard pendant. We can also provide bespoke, wireless pendants, touch displays, and PLC control systems for special purpose project requirements.
Boom Travel
Choose from a motorised or manual option for the boom in/out travel.